Printing

 

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Comparison to Other Printing Processes

Registration

Offset lithography has inherent register problems, forcing files to be trapped. Registration is always dead-on with our press, since the paper is held onto its impression cylinder for all four (or six) color passes.

Wet Trapping

Offset lithography has trouble with certain colors because wet ink has to trap onto wet ink. Our ink is dry immediately after impression, so subsequent inks do not have wet trapping problems.

Ink Absorption and Dot Gain

Offset lithography depends to some degree on the paper absorbing the oils in the ink. This process creates dot gain. Our inks adhere to the surface of the paper, are polymeric and tenticular (don't ask), and are no longer suspended in oil at impression. There is no dot gain inherent in the process (although it can be intentionally induced for matching previously printed pieces or proofs).

Flexography Edge Anomalies

Flexography sometimes causes a heavy edge on solids because the three dimensional, flexible plate "squishes" slightly on impression.

Halftone Screens in Lithography, Flexography, and Digital Offset

Traditional offset ithography allows for screens to 300 lpi. Flexo does not allow for fine halftone screens. Our press can reproduce screens equivalent to 133 lpi, 175 lpi, and 200 lpi.

Digital Offset versus Dry Toner

Dry toner processes cannot reproduce the richness of ink-on-paper, nor can that process print on a wide variety of substrates. Our press reproduces brilliant color on many different paper stocks and other substrates. It will print on anything within its weight range; it just may not stick to everything. Substrates we use are treated for the HP Indigo press. If you have a speific substrate need, we would be happy to determine compatability.


How It Works

Starting at the top of the Plate Cylinder and moving Counter Clockwise:

Diagram of Press

  1. The Plate is charged
  2. The Laser partially discharges the Plate in the image area
  3. Ink floods the plate
    • Ink is drawn away from charged (non-image) areas of plate
    • This is all done in the BID for the current color
  4. Ink is transferred to Blanket
  5. Plate is cleaned
  6. Plate is charged again
  7. Impressions cylinder gets paper from feeder
  8. Ink is transferred from Blanket to Paper
  9. Process is repeated for all 4 (or 5, 6, or 7) colors
    • Impression Cylinder never lets go of paper
    • This is critical for color-to-color register and allows for multiple hits of colors.
  10. Paper is put in delivery or flipped for second side printing
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